Permanent Molds

Maumee Pattern designs and builds fully CNC and CNC EDM machined molds from H-13, P20, 4140, or other material and to customer specifications for chemistry, heat treat, hardness, surface finish, and accuracy.

Tooling
 
Tooling
Low Pressure Die   Tilt Gravity Mold

For low pressure, tilt, and static/horizontal casting machines.

Die Cast Dies

Maumee Pattern designs and builds fully CNC and CNC EDM machined dies from H-13, P20, 4140, or other material and to customer specifications for chemistry, heat treat, hardness, surface finish, and accuracy.

Tooling
 
Tooling
Complete Die Assy Model   Die Cavity Hidden

For die cast and squeeze cast machines.

Patterns

  • Experience in equipment for all automotive castings including blocks, heads, intake, exhaust, crankshaft, suspension, transmission, and brake parts.
Tooling
 
Tooling
2070 Disa Steering Knuckle   CNC-machined Disamatic pattern of 1987

  • Cope and Drag for Osborn, SPO, Sinto Seiatsu & APK, Herman, and Loramendi
  • Disamatic 2070, 2013 and MK5
  • Matchplates for Hunter 20, 24, 30, and Sinto FBN & FBO
  • Air set for prototype
  • Urethane and Tanboard prototype patterns
  • Shell Equipment
  • Experience in unattended fully CNC machined metal patterns since 1987

Coreboxes

Maumee Pattern has experience in corebox construction for all types of automotive multi-cored castings. Corebox component weights to 10,000 pounds (4,545 kg).

Tooling
 
Tooling
CNC-EDM Machined Water Jacket Corebox   High-Speed CNC Machined Exhaust Manifold Corebox
Tooling
 
Tooling
Corebox Insert   Loramendi Corebox Assy


Coremaking machines we have made fully CNC machined hot and cold box tooling for include:
  • Loramendi
  • Hottinger
  • Sutter
  • Beardsly & Piper
  • Osborn
  • Laempe
  • Shalco
  • Disa
  • Redford
  • Dependable

Lost Foam

Maumee Pattern has designed and built fully CNC machined lost foam tools and assembly fixtures since 1991.

Presses for which we built tooling include:
  • Vulcan
  • Kurtz
  • Carcano
  • Specialty
Tooling
 
Tooling
6 Cavity with 12 Corepulls   Single Cavity with 3 Corepulls

Wax Investment Molds

Maumee Pattern has experience designing and building fully CNC machined wax investment tooling for the lost wax process.

Molds can include straight or helical draw pieces activated manually, mechanically, or by air cylinders.

Tooling
 
Tooling
CAD Design Assembly   Fully CNC Machined